A process for producing a silicon nitride compound is presented. A
starting solution comprising fluorosilicic acid is provided. The starting
solution is derived from a silicon, etching process wherein silicon is
etched with a solution comprising hydrofluoric acid and where silicon
powder has been removed. The starting solution is heated to yield a vapor
solution comprising silicon tetrafluoride, hydrogen fluoride, and water.
The hydrogen fluoride is separated from the vapor solution wherein a pure
stream of silicon tetrafluoride and water vapor remain. The silicon
tetrafluoride and water vapor are hydrolyzed to yield a concentrated
fluorosilicic acid solution. The fluorosilicic acid is reacted with a
base to yield a fluorosilicic salt. The fluorosilicic salt is heated to
yield anhydrous silicon tetrafluoride. The anhydrous silicon
tetrafluoride is reacted with a metal hydride to yield a monosilane. The
monosilane is reacted to form a silicon compound and a silicon nitride
compound. The silicon and the silicon nitride compounds are recovered. In
an alternate embodiment, the hydrogen fluoride is recovered from the
reaction process and reintroduced into the porous silicon etching
process.