An ablative composition and methods of forming ablative structures are
provided that improve char during ablation, prevent combustion during
ablation, and which reduce moisture absorption of low temperature
ablative (LTA) materials. The ablative composition comprises an
intumescent material such as ammonium polyphosphate (APP) that is
disposed within an LTA material at the outer surface of the ablative
composition. The intumescent material may also be added in increasing
amounts throughout the LTA material such that a gradient of intumescent
material is formed near the outer surface of the ablative composition for
the required amount of thermal protection. Both the LTA material and the
intumescent material are applied to a substrate, or an aerospace vehicle
structure, preferably in layers using methods such as spray forming or
hand troweling.