Methods of using thin metal layers to make Carbon Nanotube Films, Layers,
Fabrics, Ribbons, Elements and Articles are disclosed. Carbon nanotube
growth catalyst is applied on to a surface of a substrate, including one
or more thin layers of metal. The substrate is subjected to a chemical
vapor deposition of a carbon-containing gas to grow a non-woven fabric of
carbon nanotubes. Portions of the non-woven fabric are selectively
removed according to a defined pattern to create the article. A non-woven
fabric of carbon nanotubes may be made by applying carbon nanotube growth
catalyst on to a surface of a wafer substrate to create a dispersed
monolayer of catalyst. The substrate is subjected to a chemical vapor
deposition of a carbon-containing gas to grow a non-woven fabric of
carbon nanotubes in contact and covering the surface of the wafer and in
which the fabric is substantially uniform density.