The invention provides a process for producing fumed metal oxide particles
comprising providing a stream of a liquid feedstock comprising a
volatizable, non-halogenated metal oxide precursor, providing a stream of
a combustion gas having a linear velocity sufficient to atomize and
combust or pyrolyze the liquid feedstock, and injecting the stream of the
liquid feedstock into the stream of combustion gas to form a reaction
mixture such that the liquid feedstock is atomized and subjected to a
sufficient temperature and residence time in the combination gas stream
for fumed metal oxide particles to form before the combustion gas
temperature is reduced below the solidifying temperature of the metal
oxide particle. The invention further provides fumed silica particles
having a relatively small aggregate size and/or narrow aggregate size
distribution.