A method and apparatus for rapid and selective heating of materials using
variable frequency RF and microwaves. The apparatus uses variable
frequency solid state electronics as a microwave power source, a novel
microwave heating head to couple microwave energy to the target materials
and a match-up network to tune the frequency and impedance match between
the microwave source and the load. An electronic and computer measurement
and control system is employed to monitor and control the microwave
heating process. The method teaches the use of inductive microwave
coupling for thin conductive materials such as metal film and impurity
doped silicon wafers. The method also teaches the use of capacitive
microwave coupling for dielectric material such as glass and ceramics.
The method further teaches the use of rapid and selective heating of
heterostructure for bonding and sealing of mems and integrated circuits.
The method and apparatus can provide ultra-high heating speed along with
ultra-high heating temperatures for rapid thermal processing of
semiconductors and other materials. It also allows the use of bonding
materials with high melting temperature for strong bonding and sealing of
mems and IC devices. The apparatus further provides for high
interconnection density of integrated circuits as connections are made
without the use of solder bumps.