The present invention is directed to a method for producing an emulsified
aqueous hydrocarbon solution comprising, providing a liquid hydrocarbon
stream at a particular temperature and a separate water stream, mixing
the water stream with a surfactant at a predetermined ratio, raising the
pressure of the hydrocarbon stream to a pressure greater than the vapor
pressure of steam at the temperature, spraying the water into the
hydrocarbon stream at a pressure greater than that of the hydrocarbon
stream in a pre-mix chamber; and passing the pressurized
hydrocarbon-water mixture through a static mixing chamber.