The present invention is generally directed to catalyzed hot stamp methods
for polishing and/or patterning carbon nanotube-containing substrates. In
some embodiments, the substrate, as a carbon nanotube fiber end, is
brought into contact with a hot stamp (typically at 200-800.degree. C.),
and is kept in contact with the hot stamp until the morphology/patterns
on the hot stamp have been transferred to the substrate. In some
embodiments, the hot stamp is made of material comprising one or more
transition metals (Fe, Ni, Co, Pt, Ag, Au, etc.), which can catalyze the
etching reaction of carbon with H.sub.2, CO.sub.2, H.sub.2O, and/or
O.sub.2. Such methods can (1) polish the carbon nanotube-containing
substrate with a microscopically smooth finish, and/or (2) transfer
pre-defined patterns from the hot stamp to the substrate. Such polished
or patterned carbon nanotube substrates can find application as carbon
nanotube electrodes, field emitters, and field emitter arrays for
displays and electron sources.