A method of making a process monitor grating pattern for use in a
lithographic imaging system comprises determining minimum resolvable
pitch of a plurality of spaced, adjacent line elements, and selecting a
process monitor grating period that is an integer multiple M, greater
than 1, of the minimum resolvable pitch. The method then includes
designing a process monitor grating pattern having a plurality of
adjacent sets of grouped line elements spaced from each other. Each set
of grouped line elements is spaced from and parallel to an adjacent set
of grouped line elements by the process monitor grating period, such that
when the process monitor grating pattern is projected by the lithographic
imaging system the line elements in each set are unresolvable from each
other and Fourier coefficients of diffracted orders m created by the line
elements in the range of 1<|m|.ltoreq.M are zero.