A plasma enhanced physical vapor deposition process deposits an amorphous
carbon layer on an ion-implanted wafer for use in dynamic surface
annealing of the wafer with an intense line beam of a laser wavelength.
The deposition process is carried out at a wafer temperature below the
dopant clustering threshold temperature, and includes introducing the
wafer into a chamber and furnishing a hydrocarbon process gas into the
chamber, preferably propylene (C3H6) or toluene (C7H8) or acetylene
(C2H2) or a mixture of acetylene and methane (C2H4). The process further
includes inductively coupling RF plasma source power into the chamber
while and applying RF plasma bias power to the wafer. The wafer bias
voltage is set to a level at which the amorphous carbon layer that is
deposited has a desired stress (compressive or tensile). We have
discovered that at a wafer temperature less than or equal to 475 degrees
C., total RF plasma source power of 4000 Watts at about 2 MHz, RF plasma
bias power of 2000-3000 Watts at about 13.56 MHz and a chamber pressure
in a range of 3 mTorr to 2 Torr, the deposited amorphous carbon layer has
a surprising combination of high absorption and high strength and
excellent step coverage.