A high-density composite material and its use in the manufacture of
less-lethal ammunition projectile is disclosed. The composite ammunition
projectile material is produced from a compact mixture of fine iron
powder, a highly damping, inert, non-toxic elastomer and an inert
non-toxic thermoplastic elastomer. The composite ammunition projectile
material is first blended, then the projectile is injection molded or
compression molded. The density of the composite ammunition projectile
material is adjustable in terms of ratio of iron powder to elastomer to
thermoplastic elastomer block co-polymer, but a minimum density of 2.4
gcm.sup.-3 is preferred. A blend comprising an elastomer and a
thermoplastic elastomer with low creep is also disclosed.