Self-aligned trench filling to isolate active regions in high-density
integrated circuits is provided. A deep, narrow trench is etched into a
substrate between active regions. The trench is filled by growing a
suitable dielectric such as silicon dioxide. The oxide grows from the
substrate to fill the trench and into the substrate to provide an oxide
of greater width and depth than the trench. Storage elements for a NAND
type flash memory system, for example, can be fabricated by etching the
substrate to form the trench after or as part of etching to form NAND
string active areas. This can ensure alignment of the NAND string active
areas between isolation trenches. Because the dielectric growth process
is self-limiting, an open area resulting from the etching process can be
maintained between the active areas. A subsequently formed inter-gate
dielectric layer and control gate layer can fill the open area to provide
sidewall coupling between control gates and floating gates.