The invention relates to pseudo porosity standards, and methods for their
manufacture and use, which substantially mimic the effect porosity has on
ultrasonic sound as it passes through a cored composite laminate having
porosity. An ultrasonic inspection reference standard for cored composite
laminates having porosity may include a member having at least one
thickness, at least one core, and at least one mesh. The member may be
manufactured from a fiber-free polymer resin using a stereo lithography
process. Use of the mesh may produce a standard which transmits
ultrasonic energy, with the mesh scattering and attenuating the energy.
Use of the core may aide in modeling a cored composite laminate. The
manufactured reference standard may replace more costly porous, cored,
composite laminate reference standards in the aircraft industry and in
other non-aircraft applications.