The invented method of cladding a metal component includes creating a frit
mixture in a defined ratio; wetting the mixture by adding a wetting agent
in a defined volume; agitating the wetted mixture; applying the agitated
mixture to a metal component by one or more processes; de-wetting the
metal component having the applied mixture by gradually heating the same
to a temperature from approximately 250 degrees Fahrenheit (.degree. F.)
up to a high of approximately 450.degree. F.; and, fusing the de-wetted
metal component at a temperature of no more than 125% of a defined
withstand temperature for the clad metal component. Invented compositions
can include one or more of liquid and/or colloidal sodium, potassium
and/or lithium silicate, clay and/or clays, a compound of hollow
micro-spheres (e.g. naturally occurring and nearly ubiquitous perlite
and/or a synthetic hollow micro-sphere equivalent) and/or alumina or one
or more flexible or malleable or resiliently deformable, impact-resistant
materials such as plastomers, elastomers and/or other plastic, rubber,
plastic-like or rubber-like materials; a wetting agent consisting of one
or more of water or water and ethanol for fast drying under proper safety
and venting conditions; and one or more surfactants and/or dispersants. A
system and method for using the compositions and additives are also
disclosed. An optional powder clad application method is included in the
embodiment of the invention which method eliminates the de-wetting
station(s) but makes it possible to add impact-resistant clad material
for lower-temperature, higher-impact applications.