Method of carbonizing pitch-infiltrated fibrous annular preform by:
infiltrating the preform with pitch; placing the pitch-infiltrated
preform in a constraint fixture having an ejector base plate, an inner
wall, an outer wall, and a top press plate; selecting the relative sizes
of the preform and the constraint fixture so that a layer of inert
friable material may be situated between the preform and walls of the
constraint fixture; placing inert friable material (e.g., activated
carbon) between the preform and the top, bottom, and walls of the
constraint fixture; and subjecting the pitch-infiltrated fibrous preform
to carbonization in the constraint fixture. The activated carbon or other
inert friable material adsorbs pitch molecules that escape the preform
during carbonization, which reduces problems with foaming. The layer of
activated carbon or other friable material between the fibrous preform
and the constraint fixture also provides an easily crushable region that
facilitates removal of the preform from the constraint fixture after
carbonization.