A semiconductor device, such as an inductor, is formed with an air gap. A
first level has an intra-metal dielectric layer including one or more
inductor loops, one or more vias, and one or more copper bulkhead
structures. An inter-level dielectric layer is formed over the first
level. An extraction via is formed through the intra-metal dielectric
layer and inter-level dielectric layer. An air gap is formed between
inductor loops by removing portions of the intra-metal dielectric layer
coupled to the extraction via using a supercritical fluid process, and
forming a non-conformal layer to seal the extraction via. The air gap may
be filled with an inert gas, like argon or nitrogen.