A polymerization process for preparing a silica-filled butyl rubber
polymer. A quaternary onium ion substituted silaceous nanoclay is
dispersed in the organic polymerization fluid prior to polymerization of
an isoolefin monomer and a multiolefin monomer in the fluid. The
resulting silica-filled polymer comprises butyl rubber intercalated with
silica from the silaceous nanoclay. The rate of polymerization is
substantially unaffected by addition of the nanoclay to the
polymerization fluid. The resulting silica-filled polymers exhibit
improved impermeability as compared with non-filled polymers.