Apparatuses and methods for inkjet printing electrical interconnect
patterns such as leadframes for integrated circuit devices are disclosed.
An apparatus for packaging includes a thin substrate adapted for high
temperature processing, and an attach pad and contact regions that are
inkjet printed to the thin substrate using a metallic nanoink. The
nanoink is then cured to remove liquid content. The residual metallic
leadframe or electrical interconnect pattern has a substantially
consistent thickness of about 10 to 50 microns or less. An associated
panel assembly includes a conductive substrate panel having multiple
separate device arrays comprising numerous electrical interconnect
patterns each, a plurality of integrated circuit devices mounted on the
conductive substrate panel, and a molded cap that encapsulates the
integrated circuit devices and associated electrical interconnect
patterns. The molded cap is of substantially uniform thickness over each
separate device array, and extends into the space between separate device
arrays.