A microfabricated structure and method of making that includes forming a
first layer of material on a substrate, forming patterned sacrificial
material having a predetermined shape on the first layer of material, and
forming a second layer of material over the first layer and the patterned
sacrificial material, which is then removed to form an encapsulated
cavity. Ideally, the first and second layers are formed of the same type
material. A structural support layer can be added to the second layer.
Openings can be formed in the cavity, and the cavities can be layered
side by side, vertically stacked with interconnections via the openings,
and a combination of both can be used to construct stacked arrays with
interconnections throughout.