The present invention relates to a method to produce highly branched
polymers with a polyolefin backbone structure of ethylene and precise
control of the nature of the branching. In particular, the distribution
of branch length and number of branches can be more precisely controlled
via the polymerization method of the present invention. The method
comprises using anionic chemistry to make unsaturated polydienes with a
well-defined, highly-branched structure, and then hydrogenating these
polydienes to form highly branched or dendritic saturated hydrocarbon
polymers. Highly branched or dendritic polyethylene, ethylene-propylene
copolymer and atactic polypropylene are among the saturated hydrocarbon
polymers that can be anionically synthesized via the proper selection of
diene monomer type, coupling agent, and hydrogenation conditions. These
polymers find application in injection molding and extrusion processes as
a minor additive for improving processability of linear polyolefins by
delaying the onset of melt fracture, and correspondingly increasing melt
throughput rates.