An inner sole board having varying regions of flexibility is provided for
use in an article of footwear. The inner sole board may include different
materials along its length at different locations that vary its
flexibility. An inner sole board is manufactured in an injection molding
process requiring only one mold. The process includes a first step of
providing a mold, a second step of providing an injection molding
assembly, a third step of preparing an injection molding assembly and
mold, a fourth step of injecting material into the mold, and a fifth step
of establishing the dimensions of a first portion. During the injection
molding process, the flow rate of at least one material may be controlled
by a nozzle gate to control the shape and size of the flex zone it
creates. In this manner, the inner sole board may be customized for a
specific sport or individual.