A tool for making a composite tubular structure, such as the inner skin of
an acoustic liner, includes a base on which are mounted a plurality of
sectors, each having an outer panel provided with a predetermined shaped
surface. The predetermined shaped surface corresponds to a portion of the
contour of the tubular structure to be formed. At least one of the
sectors is fixed relative to the base while the remaining sectors are
movable in a radial direction and separable from all the other sectors.
The sectors are provided with air bearings to facilitate movement along a
radial direction. Splice plates are used to form a joint between the
outer panels of adjacent sectors. After composite material is applied on
the outer panels, a vacuum bag is formed to surround the composite
material and also the joint areas on the inner surface of the tool. The
entire tool may be placed in an autoclave for curing. The thus-formed
composite tubular structure may be remounted on the tool for bonding to
additional exterior layers.