The present invention is directed to fibers of epitaxially grown
single-wall carbon nanotubes (SWNTs) and methods of making same. Such
methods generally comprise the steps of: (a) providing a spun SWNT fiber;
(b) cutting the fiber substantially perpendicular to the fiber axis to
yield a cut fiber; (c) etching the cut fiber at its end with a plasma to
yield an etched cut fiber; (d) depositing metal catalyst on the etched
cut fiber end to form a continuous SWNT fiber precursor; and (e)
introducing feedstock gases under SWNT growth conditions to grow the
continuous SWNT fiber precursor into a continuous SWNT fiber.