Methods, apparatuses and systems for producing powder particles of
extremely small, highly uniform spherical shape and high sphericity,
composed of metal including single metals and alloys, including
nanocomposite structures, using a self-assembling procedure. The
invention further includes the produced spherical particles. The metal
spherical particles are produced whereby molten metal, alloys or
composites are directed onto a fast-rotating disk in an atmosphere
containing one or more inert gases and small amounts of an oxidizing gas
and the molten metal drops are dispersed as tiny droplets for a
predetermined time using centrifugal force within a cooling-reaction gas,
and then cooled rapidly to form solid spherical particles. The spherical
particles comprise a crystalline, amorphous or porous composition, having
a size of 1-300 .mu.m.+-.1% with a uniformity of size being
.ltoreq.60-70% and a precise spherical shape of less than or equal to
.+-.10%.