According to the present invention, a plastic land-grid array package,
a plastic ball-grid package, and a plastic leaded package for micromechanical components
are fabricated by a molding process characterized by placing a sheet-like protector
on the surface of the components during the molding phase, selectively encapsulating
the bonding pads and coupling members of the chip while leaving empty space above
the components, removing the protector and attaching a lid over the components.
A molding method as well as a molding apparatus are provided compatible with the
sensitivity of the micromechanical devices, yet flexible with regard to the technique
used to assemble the chip and the substrate. Furthermore, the method disclosed
is flexible with regard to the material and the properties of the substrate. The
invention is applicable to a variety of different semiconductor micromechanical
devices, for instance actuators, motors, sensors, spatial light modulators, and
deformable mirror devices. In a key embodiment of the invention, the micromechanical
components are micromirrors for a digital mirror device.