An apparatus for degassing plastic materials, e.g., high molecular weight
polycarbonate solutions, is described. The apparatus includes a
double-shaft extruder having a length-to-diameter ratio of less than or
equal to 40, which comprises: (i) two co-rotating and meshing shafts; (ii)
an intake opening; and (iii) upstream and downstream portions relative to
the intake opening. The shafts of the extruder are designed with a double
lead in a degassing zone, and with a triple lead in a pressure build-up
zone. Each of the degassing and the pressure build-up zones are
down-stream from the intake opening, and the pressure build-up zone is
further down-stream than the degassing zone. Also described is a process
for degassing plastic materials, which involves providing the described
double-shaft co-rotating extruder, into which plastic material is fed,
processed and degassed. Entraining agents, such as nitrogen, and other
processing additives may be introduced into an extruder during the process
of the present invention.