A new method of converting oligomeric chloroformates to high molecular
weight polycarbonate is presented. By carefully controlling the relative
concentrations and amounts of hydroxyl and chloroformate groups present in
the oligomeric polycarbonate, the method of the invention provides for the
efficient preparation of polycarbonate while minimizing phosgene usage.
The product polycarbonates prepared by the method of the invention are
fully capped with no additional phosgene required beyond that needed to
prepare the oligomeric chloroformate starting material. The method of the
present invention provides polycarbonates having non-detectable levels
(<5 ppm) of aromatic hydroxyl endgroups, low polydispersity, and low
levels of residual monomer and endcap, thereby obviating the need for
monomer and endcap recycle.