A method for forming a composite barrier layer that also functions as an
etch stop in a damascene process is disclosed. A SiC layer is deposited
on a substrate in a CVD process chamber followed by deposition of a
silicon nitride layer to complete the composite barrier layer. The SiC
layer exhibits excellent adhesion to a copper layer in the substrate and
is formed by a method that avoids reactive Si.sup.+4 species and thereby
prevents CuSi.sub.X formation. The silicon nitride layer thickness is
sufficient to provide superior barrier capability to metal ions but is
kept as thin as possible to minimize the dielectric constant of the
composite barrier layer. The composite barrier layer provides excellent
resistance to copper oxidation during oxygen ashing steps and enables a
copper layer to be fabricated with a lower leakage current than when a
conventional silicon nitride barrier layer is employed.