A mechanical structure is disposed in a chamber, at least a portion of
which is defined by the encapsulation structure. A first method provides
a channel cap having at least one preform portion disposed over or in at
least a portion of an anti-stiction channel to seal the anti-stiction
channel, at least in part. A second method provides a channel cap having
at least one portion disposed over or in at least a portion of an
anti-stiction channel to seal the anti-stiction channel, at least in
part. The at least one portion is fabricated apart from the
electromechanical device and thereafter affixed to the electromechanical
device. A third method provides a channel cap having at least one portion
disposed over or in at least a portion of the anti-stiction channel to
seal an anti-stiction channel, at least in part. The at least one portion
may comprise a wire ball, a stud, metal foil or a solder preform. A
device includes a substrate, an encapsulation structure and a mechanical
structure. An anti-stiction layer is disposed on at least a portion of
the mechanical structure. An anti-stiction channel is formed in at least
one of the substrate and the encapsulation structure. A cap has at least
one preform portion disposed over or in at least a portion of the
anti-stiction channel to seal the anti-stiction channel, at least in
part.