A semiconductor wafer comprises an SOI comprising a device layer on an
oxide layer supported on a handle layer. Micro-mirrors are formed in the
device layer, and access bores extend through the handle layer and the
oxide layer to the micro-mirrors for accommodating optical fibers to the
micro-mirrors. The access bores are accurately aligned with the
micro-mirrors, and the access bores are accurately formed of circular
cross-section. Each access bore comprises a tapered lead-in portion
extending to a parallel portion. The diameter of the parallel portion is
selected so that the optical fibers are a tight fit therein for securing
the optical fibers in alignment with the micro-mirrors. The tapered
lead-in portions of the access bores are formed to a first depth by a
first dry isotropic etch for accurately forming the taper and the
circular cross-section of the tapered lead-in portions. The parallel
portions are formed from the first depth to a second face of the handle
layer by a second dry etch, namely, an anisotropic etch carried out using
the Bosch process. By so etching the access bores the access bores are
accurately formed of circular transverse cross-section and of accurate
dimensions.