Flexible and rigid interposers for use in the semiconductor industry and
methods for manufacturing the same are described. Auto-catalytic
processes are used to minimize the costs associated with the production
of flexible interposers, while increasing the yield and lifetime.
Electrical contact regions are easily isolated and the risk of corrosion
is reduced because all portions of the interposer are plated at once.
Leads projecting from the flexible portion of the interposers accommodate
a greater variety of components to be tested. Rigid interposers include a
pin projecting from a probe pad affixed to a substrate. The rigidity of
the pin penetrates oxides on a contact pad to be tested. Readily
available semiconductor materials and processes are used to manufacture
the flexible and rigid interposers according to the invention. The
flexible and rigid interposers can accommodate pitches down to 25 .mu.m.