A one or two-dimensional capacitive micro-machined ultrasonic transducer
(CMUT) array with supporting frame is provided. The CMUT array has at
least three array elements deposited on a conductive substrate. The
invention also has at least one CMUT cell in the array element, a
conductive top layer deposited to a top side of the element, and a
conductive via disposed within the elements. The via is isolated from the
conductive top layer and conducts with the substrate. There are at least
two isolation trenches in the conductive substrate, and the trenches are
disposed between adjacent vias to conductively isolating the vias. A
substrate region between the trenches forms a mechanical support frame.
At least one conductive electrode is deposited to a bottom surface of the
conductive substrate, where the electrode conducts with the via. The
support frame eliminates the need for a carrier wafer in the process
steps.